Peripherals supporting finishing

Peripherals supporting finishing
[ Image ] Peripherals supporting finishing
A wide range of peripheral tools, such as a tool holder provided with finishing adaptation control and tool change equipment, help realize manpower saving and increase productivity.

Two handling methods

[ Image ] Workpiece grasping: The robot holds a workpiece.

Workpiece grasping: The robot holds a workpiece.

[ Image ] Tool grasping: The robot holds a tool.

Tool grasping: The robot holds a tool.

Tool handling specifications

Thrust floating

The use of a linked structure for linear sliding both improves rigidity and enables smooth floating. By profiling the irregularities in the workpiece surface and applying tools at a given level of force, it is possible to machine in a variety of directions from flat surfaces to curved surfaces, while absorbing variances in workpiece dimensions and clamps. The robot applies thrust control that presses a tool at a given level of force without being affected by the tool angle.

Wheel tool holder

[ Image ] Wheel tool holder
Head image
Machining
[Application]
  • Deburring
    [Aluminum part]

Details
  • Motor specifications (options)
    Spindle motor/AC servomotor
  • Customization support
    Tool diameter compensation control/Floating amount output/ATC collet
  • Applicable peripherals
    Tool dresser/Tool changer/Wax supplier

Disk tool holder

[ Image ] Disk tool holder
Head image
Machining Polishing
Details
  • Motor specifications (options)
    Spindle motor/AC servomotor/High frequency motor
  • Rotating mechanisms (options)
    Single/Gear action/Double action
  • Customization support
    Localized dust collection/Disk pad shape
  • Applicable peripherals
    Automatic changer for sandpaper disks

Belt sander tool holder

[ Image ] Belt sander tool holder
Head image
Machining
[Application]
  • [ Image ] Polishing [Aluminum product]

    Polishing
    [Aluminum product]

Details
  • Motor specifications
    AC servomotor
  • Contact wheel
    Standard: φ 80x65(Shape and material can be customized)
  • Sanding belt
    Standard: 70 mm wide by 620 mm circumference(Shape and material can be customized)
  • Customization support
    Contact wheel
  • Applicable peripherals
    Belt sander changer

Radial tool holder

An escape mechanism in the radial direction (360°) is provided to make it easy to deal with burr irregularities. The floating power (centripetal force) can be configured as desired in the program. This holder is suitable for removing tiny burrs using a rotary bar.

Radial tool holder

[ Image ] Radial tool holder
Head image
Machining
[Application]
  • Tiny burr removal
    [Aluminum part]

Details
  • Motor specifications (options)
    Electric spindle motor/Air motor
  • Customization support
    ATC collet
  • Applicable peripherals
    Tool changer

Buffing tool holder

This holder is suitable for polishing the surface of large workpiece.

Buffing tool holder

[ Image ] Buffing tool holder
Head image
Machining
[Application]
  • Large workpiece surface polishing
    [Aluminum component]

Details
  • Motor specifications (options)
    AC servomotor
  • Customization support/strong>
    Tool diameter compensation control
  • Applicable peripherals
    Tool dresser/Tool changer/Waxer

Tool grasping: Tool holder based tool changer

For each tool holder, a tool changer for automatically changing tools is available. This increases work efficiency and contributes to manpower saving.

Tool changer

[ Image ] Tool changer
Wheel tool holder
[ Image ] Wheel tool holder
[ Image ]
Provided with ATC functionality and applicable to spindle motors
  • Tooling stock capacity
    Standard: one across by four rows (can be customized)

Sandpaper disks changer

[ Image ] Sandpaper disks changer
Disk tool holder
  • Sandpaper disk specifications
    Choose between φ100 and 125 (with magic tape)
  • Sandpaper disk stock capacity
    100 disks per stock(varies depending on the thickness of disks)
  • Customization support
    The number of paper supply components can be increased.

Belt sander changer

[ Image ] Belt sander changer
Belt sander tool holder
  • Tooling stock capacity
    Standard: 1 (can be customized)

Tool grasping: Wax supplier

A wax supplier applied to buffing tool holders. Automatic wax supply increases work efficiency and contributes to manpower saving.

Solid wax supplier

[ Image ] Solid wax supplier
Buffing tool holder
  • Wax specifications
    Solid wax shape 100 x 60 x 250 mm
    (can be customized)

Liquid wax supplier

[ Image ] Liquid wax supplier
Buffing tool holder

Tool grasping: Added NC axis

A standard turntable using a robot's optional axis. This table rotates in synchronization with the robot and is effective at machining a cylinder type workpiece as a workpiece rotation positioning unit.

Added NC axis

[ Image ] Added NC axis
Application Cylindrical

Workpiece handling specifications

Sander heads

This head rotates a sanding belt and performs grinding. As a standard feature, it is provided with a mechanism that swings a contact wheel to absorb workpiece variations.

Vertical sander head

[ Image ] Vertical sander head
Head image
Machining Deburring
Details
  • Features
    Space-saving design, highly efficient dust collection, swing mechanism
  • Contact wheel
    Standard: φ300 (Shape and material can be customized)
  • Sanding belt
    Standard: 2100 circumference (up to 75 wide)
  • Customization support
    Automatic duct opening/closing unit/Controllable contact wheel swing force

Horizontal sander head

[ Image ] Horizontal sander head
Head image
Machining Polishing
Details
  • Features
    Teaching usability, swing mechanism
  • Contact wheel
    Standard: φ300 (Shape and material can be customized)
  • Sanding belt
    Standard: 2100, 3350 circumference (up to 75 wide)
  • Customization support
    Automatic duct opening/closing unit/Dual specification (two sanding belts)/Controllable contact wheel swing force

Buffing head

A tool for performing polishing by rotating a wheel tool such as buff and a brush.

Vertical swing buffing head

[ Image ] Vertical swing buffing head
Head image
Details
  • Features
    Space-saving design, highly efficient dust collection, buffing swing mechanism
  • Buffing
    Standard: φ300 (Shape and material can be customized)
  • Customization support
    Automatic duct opening/closing unit/Automatic solid waxing unit

Horizontal buffing head

[ Image ] Horizontal buffing head
Head image
Details
  • Features
    Teaching usability
  • Buffing
    Standard: φ300 (Shape and material can be customized)
  • Customization support
    Automatic duct opening/closing unit/Automatic solid waxing unit

Tool heads

Tool heads are arranged around the robot to suit the machining usage.

Thrust tool head (1)

[ Image ] Thrust tool head
Head image
 
Machining Inner surface polishing

Thrust tool head (2)

[ Image ] Thrust tool head
Head image

Radial tool head

[ Image ] Radial tool head
Head image
 
Machining Outer surface machining

Oscillating rasp head

[ Image ] Oscillating rasp head
Head image

Inquiry

TEL : +81-53-467-3601(FA Division)